An Abnormally High Pressure Zone have been Detected to be the Culprit of Many Well Integrity Issues in Dukhan Khuff Wells

An abnormally high pressure formation caused the loss of a number of Dukhan Khuff Gas (DKG) wells. The Sudair formation has always been considered normally pressured throughout the Dukhan Khuff gas field area. However, this case study supports the author’s hypothesis that, contrary to that belief, Sudair can be abnormally pressured. Two DKG wells A and B were the subject of this case study. These wells experienced loss of integrity due to high annuli pressures and were recently worked over. The author’s abnormally high pressure zone hypothesis is based on actual real data from both of these wells. DKG wells were drilled more than thirty years ago. All 28 wells were drilled through the Sudair formation without any pressure or well control issues. However, at some point in time, most of these wells developed annulus pressure in one or more of their annuli. How did that happen? To answer this question, the author searched other operator’s experiences in the area. The search pointed out that the Sudair formation is not always normally pressured; it can also be abnormally pressured. We have seen reports of Sudair high formation pressure associated with high rate salt water flow, high rate gas flow and in occasions very low rate salt water flow. While the high rate flows are detectable, it’s the very low rate high pressure salt water flow that is almost impossible to detect. Another finding is that the Sudair formation pressures are neither equal nor uniform over a large area but rather different and localized. What could we have done differently thirty-five years ago? The answer is simply no thing because we did not have the knowledge and knowhow of today. However, there are lessons to be learnt, t’s to be crossed and i’s to be dotted.